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Double Heat Paste Filling Machine

Double Heat Paste Filling Machine

Model : GCG-A/2
Filling type : Two nozzle
Air supply : 600L/min 0.8Mpa
Filling range : 50-100ml,100-250ml,200-500ml,100-1000ml
efficiency : 1000-2800b/h

 

Double Heat Paste Filling Machine is designed to handle paste-like materials that require precise temperature control to maintain their viscosity and ensure consistent filling. This type of machine is typically used in industries such as food, cosmetics, and pharmaceuticals, where paste consistency and temperature stability are critical.

Key Features and Components:

  1. Double Heat Zones:

    • Purpose: Provides separate heating zones for more precise temperature control. This dual-zone system ensures that the paste remains at the optimal temperature throughout the filling process.
    • Operation: Typically, one heat zone maintains the temperature of the paste in the hopper, while the other heat zone may be used for heating the filling nozzles or pipes.
  2. Mixing Hopper:

    • Purpose: Keeps the paste homogeneous and at a consistent temperature.
    • Features: Equipped with a heating jacket or electrical heaters to maintain the paste's temperature. It also often includes a mixing mechanism to prevent separation or clumping.
  3. Heating System:

    • Purpose: Ensures that the paste remains at the desired temperature to maintain its viscosity and flow characteristics.
    • Types: Could include electrical heaters, steam jackets, or thermostatically controlled heating elements.
  4. Filling Mechanism:

    • Purpose: Accurately dispenses the paste into containers.
    • Types: Might involve volumetric or weight-based filling systems, depending on the precision required.
  5. Temperature Control:

    • Purpose: Regulates the temperature of both the paste and the filling nozzles to ensure consistent filling quality.
    • Features: Typically includes digital temperature controllers, thermocouples, and automated feedback systems for real-time temperature adjustments.
  6. Nozzles and Discharge System:

    • Purpose: Dispenses the heated paste into containers.
    • Features: May include heated nozzles or spouts to prevent the paste from cooling or solidifying before it reaches the container.
  7. Control Panel:

    • Purpose: Allows operators to set and monitor temperature, fill volume, and other parameters.
    • Features: Often includes touch screens, programmable settings, and alarms for temperature deviations or other issues.

Applications:

  • Food Industry: Filling jars or bottles with sauces, jams, or dressings that require temperature control to maintain consistency.
  • Cosmetics: Filling containers with creams or gels that need to be kept at specific temperatures.
  • Pharmaceuticals: Filling tubes or jars with ointments or gels that are sensitive to temperature changes.

Benefits:

  • Temperature Stability: Maintains paste consistency and quality by controlling temperature across different machine components.
  • Efficiency: Enhances the filling process by ensuring that the paste flows smoothly and fills containers accurately.
  • Versatility: Can handle a variety of paste types with different viscosities and temperature requirements.

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